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Forged Industrial Flanges

Industrial Flanges

Horizon Steel N Alloy delivers precision-engineered forged industrial flanges designed to securely connect pipelines, valves, pumps, and pressure vessels. Manufactured to exacting dimensional standards, our flanges ensure exceptional mechanical strength, modular accessibility, and absolute leak-proof bolted joint integrity in the most demanding environments.

  • ASME B16.5 & B16.47 (Series A/B) Compliant
  • Class 150# to 2500# Pressure Ratings
  • CNC Machined Facing (RF, FF, RTJ)

Available Materials & Grades

Material Type Forged Material Grades International Standards
Stainless Steel F304, F304L, F304H, F316, F316L, F316Ti, F321, F347, F310S, F904L ASTM A182
Carbon Steel A105, A105N, A694 (F42, F52, F60, F65, F70) ASTM A105, ASTM A694
Low Temp Carbon Steel A350 LF2, A350 LF3 ASTM A350
Alloy Steel F1, F5, F9, F11, F12, F22, F91 ASTM A182
Duplex & Super Duplex F51 (UNS S31803), F53 (UNS S32750), F55 (Zeron 100) ASTM A182
High Nickel & Exotic Alloys Inconel 600/625, Hastelloy C276, Monel 400, Alloy 20, Titanium Gr.2 / Gr.5 ASTM B564, ASTM B381

Comprehensive Technical Specifications

Specification Parameter Detailed Range & Capabilities
Primary Flange Types Weld Neck (WNRF), Slip-On (SORF), Blind (BLRF), Socket Weld (SWRF), Threaded, Lap Joint, Spectacle Blinds, Spade & Ring Spacers, and Orifice Flanges.
Size Range (Nominal Bore) ASME B16.5: 1/2" NB to 24" NB
ASME B16.47 (Series A/B): 26" NB to 60" NB
Custom Large Diameter: Up to 120" NB manufactured upon client drawing request.
Pressure Ratings (Class) ASME/ANSI: Class 150, 300, 400, 600, 900, 1500, 2500
DIN / EN (PN Ratings): PN6, PN10, PN16, PN25, PN40, PN64, PN100, PN160
JIS: 5K, 10K, 16K, 20K, 30K, 63K
Facing Configurations Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ), Tongue & Groove (T&G), Male & Female (M&F). CNC machined surface finish (125-250 AARH standard).
Manufacturing Method Closed-die forging and seamless rolled rings to ensure optimal grain flow, followed by precision CNC turning and multi-axis drilling for bolt hole accuracy.
Surface Finishes & Coatings Anti-Rust Oil, Black Paint, Yellow Transparent Paint, Zinc Plated, Hot-Dipped Galvanized, or Pickled & Passivated (for Stainless Steels).
Testing, Inspection & Compliance 100% Dimensional checks, PMI (Positive Material Identification), Ultrasonic Testing (UT) for internal forging defects, NACE MR0175 / ISO 15156 compliant, EN 10204 3.1 MTC supplied.

Structural Types & Formats

High Stress Weld Neck Flange

Weld Neck Flanges (WNRF)

Features a long tapered hub that gradually transfers stress from the flange to the pipe. Essential for severe conditions involving high pressure, sub-zero temperatures, or cyclic loading.

Easy Alignment Slip-On Flange

Slip-On Flanges (SORF)

Slips directly over the pipe and is secured with top and bottom fillet welds. Highly preferred for lower pressure applications due to reduced fabrication costs and easier alignment.

Pressure Seal Blind Flange

Blind Flanges (BLRF)

Manufactured without a center bore to completely terminate piping systems or seal pressure vessel openings. Must withstand the highest bending stresses at the center point.

Rotational Alignment Lap Joint Flange

Lap Joint Flanges

Used in conjunction with a stub end fitting. The flange freely rotates over the pipe, allowing for rapid bolt-hole alignment—ideal for systems requiring frequent dismantling for inspection.

Performance Features & Applications

Forged Structural Integrity

Continuous grain flow from the forging process maximizes impact strength and prevents fatigue failure under heavy vibration.

Precision CNC Facing

Phonographic serrations on the flange face ensure optimal gasket biting, delivering a flawless, bubble-tight seal.

Modular Accessibility

Flanged connections allow pipelines and heavy equipment to be easily disassembled for cleaning, inspection, or expansion.

Primary Industrial Applications

Petrochemical Refineries
Heat Exchangers & Boilers
Waterworks & Desalination
Pump & Valve Manifolds
Offshore Drilling Rigs
Nuclear & Power Generation